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Quick Reference Data | IX | |
Chapter 1 | General Information | 1 |
Manual organization | ||
Notes, cautions and warnings | ||
Safety first | ||
Service hints | ||
Special tips | ||
Torque specifications | ||
Fasteners | ||
Lubricants | ||
Expendable supplies | ||
Parts replacement | ||
Serial numbers | ||
Basic hand tools | ||
Tune-up and troubleshooting tools | ||
Mechanic's tips | ||
Riding safety | ||
Chapter 2 | Troubleshooting | 23 |
Operating requirements | ||
Emergency troubleshooting | ||
Engine starting | ||
Engine performance | ||
Engine noises | ||
Excessive vibration | ||
Front suspension and steering | ||
Brake problems | ||
Chapter 3 | Lubrication, Maintenance and Tune-up | 28 |
Routine checks | ||
Pre-checks | ||
Service intervals | ||
Tires and wheels | ||
Battery | ||
Periodic lubrication | ||
Periodic maintenance | ||
Tune-up | ||
Chapter 4 | Engine | 68 |
Engine principles | ||
Engine cooling | ||
Servicing engine in frame | ||
Engine removal/installation | ||
Cylinder head cover, camshaft and cylinder head | ||
Rocker arm assemblies | ||
Valves and valve components | ||
Cylinder | ||
Piston, piston pin and piston rings | ||
Oil pump | ||
Starter clutch and gears | ||
Right-hand crankcase cover (clutch cover) | ||
Left-hand crankcase cover and drive pulley | ||
Crankcase and crankshaft | ||
Balancer assembly | ||
Break-in | ||
Chapter 5 | Clutch | 149 |
Clutch | ||
Clutch cable | ||
Chapter 6 | Transmission and Gearshift Mechanisms | 164 |
Gearshift linkage | ||
External gearshift mechanism | ||
Transmission and internal shift mechanism | ||
Chapter 7 | Fuel, Emission Control and Exhaust Systems | 186 |
Carburetor operation | ||
Carburetor service | ||
Carburetor removal/installation | ||
Carburetor disassembly | ||
Carburetor adjustment | ||
Throttle cable replacement | ||
Air filter air box | ||
Fuel tank | ||
Fuel filter | ||
Gasoline/alcohol blend test | ||
Crankcase breather system (U.S. only) | ||
Evaporative emission control system (California models only) | ||
Exhaust system | ||
Chapter 8 | Electrical System | 209 |
Charging system | ||
Voltage regulator/rectifier | ||
Alternator | ||
Transistorized ignition system | ||
Starting system | ||
Electric starter | ||
Starter solenoid | ||
Lighting system | ||
Switches | ||
Electrical components | ||
Fuses | ||
Wiring Diagrams | ||
Chapter 9 | Front Suspension and Steering | 251 |
Front wheel | ||
Wheel inspection | ||
Front hub | ||
Wheels | ||
Tire changing | ||
Tire repairs | ||
Handlebar | ||
Steering head and stem | ||
Steering head bearing races | ||
Front fork | ||
Chapter 10 | Rear Suspension | 281 |
Rear wheel | ||
Rear hub | ||
Driven pulley | ||
Drive pulley and drive belt | ||
Shock absorber | ||
Swing arm | ||
Chapter 11 | Brakes | 298 |
Disc brakes | ||
Front brake pad replacement | ||
Front master cylinder | ||
Front caliper | ||
Front brake hose replacement | ||
Front brake disc | ||
Bleeding the system | ||
Rear drum brake | ||
Rear brake pedal and cable | ||
Chapter 12 | Body and Frame | 327 |
Seat | ||
Rear handle | ||
Front fender | ||
Rear fender | ||
Sidestand | ||
Footpegs | ||
Supplement: 1995-On Transmission Service Information | 335 | |
Index | 342 | |
Wiring Diagrams | 345 |
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