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Publisher's Message | ||
Getting Started | ||
Ch. 1 | Choosing Pull Production | 1 |
The Context for Pull Production | 2 | |
What Is Pull Production? | 4 | |
The Challenges of Production | 5 | |
The Prerequisites of Pull Production | 8 | |
The Benefits of Pull Production | 11 | |
Ch. 2 | Understanding and Preparing for Pull Production | 15 |
Approaches to Production Management | 16 | |
The Problem with Stock and Overproduction | 21 | |
Push versus Pull Production | 24 | |
What Is Flow Production? | 28 | |
Leveling | 30 | |
Implementation Sequence | 30 | |
Ch. 3 | Implementing Pull Production | 35 |
The Improvement Infrastructure | 36 | |
Five Steps to Pull Production | 39 | |
Level Production | 48 | |
Line Balancing | 51 | |
Quality Systems | 53 | |
Ch. 4 | Managing Pull Production | 59 |
The Rules of Pull Production with Kanban | 60 | |
Feedback with the Kanban System | 60 | |
An Analysis of Pull Production | 66 | |
One-Stage versus Two-Stage Pull Systems | 69 | |
Ch. 5 | Extending Pull Production | 77 |
Establishing One-Piece Flow Production | 78 | |
Linking Suppliers to the Pull System | 83 | |
Challenges, New Thinking, and Success Factors | 90 | |
Ch. 6 | Reflections and Conclusions | 95 |
A Summary of Pull Implementation | 96 | |
Reflecting on What You've Learned | 97 | |
Opportunities for Further Learning | 98 | |
Conclusions | 98 | |
Additional Resources Related to Pull Production | 99 | |
About the Productivity Development Team | 102 |
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