TechOne: Automotive Engine Repair Book

SECTION ONE SAFETY AND COMMUNICATION Safe Working Practices Engine Diagnostic and Repair Tools Engine Hardware, Gaskets and Sealants Working as an Engine Repair Technician SECTION TWO ENGINE OPERATION AND SUPPORT SYSTEMS Engine Operation Engine Measurement and Ratings Engine Fules and Combustion Lubrication System Operation Lubrication System Service Cooling System Operation Cooling System Maintenance, Diagnosis and Repair Intake and Exhaust System Operation and Diagnosis Turbochargers and Superchargers SECTION THREE ENGINE EVALUATION Vacuum Gauge Diagnosis Spark Plug Evalutaion and Power Balance Testing Compression Testing Cylinder Leakage Testing Engine Smoke and Noise Diagnosis SECTION FOUR ENGINE BLOCK CONSTRUCTION, INSPECTION AND REPAIR Engine Removal Engine Disassembly Engine Block construction Block Measurement and Analysis Block Repair and Assembly SECTION FIVE CYLINDER HEAD CONSTRUCTION, INSPECTION, AND REPAIR Cylinder Head Construction Cylinder Head Component Relplacement and Disassembly Cylinder Head Component Inspection Cylinder Head Service and Assembly SECTION SIX Timing Mechanism Construction, Inspection, and Repair Timing Mechanism Construction Timing Mechanism Inspection Timing Mechanism Repair and Assembly SECTION SEVEN ENGINE ASSEMBLY AND BREAK-IN Valve Adjustment Final Assembly Engine Installation Engine Startup and Break-In

Appendix A: ASE Practice Exam for Engine Repair

Appendix B: Metric Conversions

Appendix C: Special tool Suppliers Bilingual Glossary
Index