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Preface | ix | |
Chapter 1. | Introduction | 1 |
1.1 | About This Book | 3 |
1.2 | The Mechanical Design Process | 4 |
1.2.1 | Market Need Identification | 5 |
1.2.2 | Product Specification | 5 |
1.2.3 | Concept Development | 6 |
1.2.4 | Detail Design | 11 |
1.2.5 | Production | 12 |
1.2.6 | Distribution | 12 |
1.3 | The Mechanical Design Process: Other Perspectives | 12 |
1.3.1 | Mechanical Design as Problem Solving | 13 |
1.3.2 | Mechanical Design as Project Management | 13 |
1.3.3 | Mechanical Design as Decision Making | 13 |
1.4 | The Mechanical Engineering Sciences | 14 |
1.5 | About Design Science | 15 |
Chapter 2. | Principles of Mechanical Design | 17 |
2.1 | Introduction | 19 |
2.2 | Principle of Functional Independence | 19 |
2.3 | Principle of Minimum Information | 22 |
2.4 | Principle of Exact Constraint | 25 |
2.4.1 | Introduction to Exact Constraint Design | 25 |
2.4.2 | Defining Exact Constraint | 26 |
2.4.3 | Constraint Theory | 27 |
2.4.4 | Converting Constraint Theory Into Practice | 34 |
2.4.5 | Common Examples | 37 |
2.5 | Principle of Self-Help | 39 |
2.5.1 | Introduction to the Principle of Self-Help | 39 |
2.5.2 | Self-Reinforcing Self-Help (Force Manifestation) | 40 |
2.5.3 | Self-Balancing Self-Help (Force Neutralization) | 42 |
2.5.4 | Self-Protecting Self-Help (Force Distribution) | 44 |
2.6 | Principle of Convergence and Stability | 46 |
2.7 | Introduction to Suh's Design Axioms | 48 |
2.7.1 | Overview of the Independence Axiom | 49 |
2.7.2 | Overview of the Information Axiom | 50 |
2.7.3 | Corollaries and Theorems to Suh's Design Axioms | 51 |
2.7.4 | Perspectives on Suh's Design Axioms | 52 |
Chapter 3. | Methods for Synthesis in Detail Design | 53 |
3.1 | Analogy | 56 |
3.2 | Inversion | 58 |
3.3 | Empathy | 60 |
3.4 | Composition | 62 |
3.4.1 | Composition Defined | 63 |
3.4.2 | Three-Dimensional Modeling for Composition | 64 |
Chapter 4. | Engineering Analysis in Mechanical Design | 67 |
4.1 | Analysis: Value and Types | 69 |
4.2 | Analyzability in Design | 72 |
4.2.1 | Continuum of Analytical Methods | 72 |
4.2.2 | Analyzability Defined | 73 |
4.2.3 | Selecting the Correct Level of Analysis | 74 |
4.3 | Trends and Relationships | 75 |
4.3.1 | Trigonmetric Functions | 76 |
4.3.2 | Exponential Relationships | 78 |
4.3.3 | Parametric Relationships | 81 |
4.3.4 | Trends and Relationships From FEA | 82 |
4.4 | Force Flow Line Visualization | 83 |
4.4.1 | Purpose of Force Flow Line Visualization | 84 |
4.4.2 | Using Force Flow Lines | 84 |
4.5 | Determining Robustness | 86 |
4.5.1 | Introduction | 86 |
4.5.2 | Design Tools for Robustness Analysis | 88 |
Chapter 5. | Design Practices | 93 |
5.1 | Triangulation | 95 |
5.2 | Minimizing Force Paths | 101 |
5.3 | Localizing Reaction Forces | 102 |
5.4 | Controlling Energy of Forces | 103 |
5.5 | Localizing Tolerances | 105 |
5.6 | Dimensioning and Tolerancing for Function | 107 |
5.7 | Optimizing Loads and Stress Distribution | 110 |
5.8 | Matching Deformations | 112 |
5.9 | Lead-Ins and Lead-Outs | 115 |
5.10 | Self-Fixturing, Self-Adjustment, and Self-Alignment | 117 |
5.11 | Guiding and Jamming | 119 |
5.12 | Using Chamfers to Reduce Stress | 121 |
5.13 | Avoiding Frictional Races | 122 |
5.14 | Sacrificial and Protective Parts | 123 |
Chapter 6. | Materials | 125 |
6.1 | Thermoplastics | 127 |
6.1.1 | General Properties | 127 |
6.1.2 | Processing | 131 |
6.1.3 | Classification by Groups | 133 |
6.1.4 | Filler Modifications | 141 |
6.1.5 | Material Selection | 142 |
6.1.6 | Part Design Guidelines | 143 |
6.1.7 | Overview and Summary of Thermoplastics | 146 |
6.2 | Thermosets | 147 |
6.2.1 | General Properties | 147 |
6.2.2 | Processing | 148 |
6.2.3 | Thermoset Types | 149 |
6.2.4 | Part Design | 150 |
6.3 | Rubber | 150 |
6.3.1 | General Properties | 150 |
6.3.2 | Rubber Types | 151 |
6.3.3 | Processing | 154 |
6.4 | Metals | 154 |
6.4.1 | General Properties and Groups | 154 |
6.4.2 | Carbon Steel | 155 |
6.4.3 | Stainless Steel | 155 |
6.4.4 | Aluminum | 156 |
6.4.5 | Copper and Copper Alloys | 157 |
Chapter 7. | Components | 159 |
7.1 | Screw Threads and Threaded Fasteners | 162 |
7.1.1 | Introduction | 162 |
7.1.2 | Basic Characteristics of Screw Threads and Fasteners | 162 |
7.1.3 | Preload | 164 |
7.1.4 | External Loads on Threaded Fastener Joints | 166 |
7.1.5 | Thread-Locking Methods | 170 |
7.1.6 | Selecting Standard Fasteners | 171 |
7.2 | Springs | 174 |
7.2.1 | Types of Springs | 174 |
7.2.2 | Spring Materials | 177 |
7.2.3 | Basic Performance Characteristics | 178 |
7.2.4 | Designing Springs | 179 |
7.2.5 | Fabricating Springs | 185 |
7.3 | Snap-Fits | 188 |
7.3.1 | Introduction | 188 |
7.3.2 | Designing Snap-Fits | 189 |
7.3.3 | Snap-Fit Variations | 189 |
7.4 | Adhesives and Adhesive Joints | 190 |
7.4.1 | Joints | 190 |
7.4.2 | Types of Adhesive Joint Loading | 193 |
7.4.3 | Types of Adhesives | 195 |
Chapter 8. | Conclusion and Recommendations | 197 |
Bibliography | 201 | |
About the Author | 207 | |
Index | 209 |
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Add Detailed Mechanical Design: A Practical Guide, By James G. Skakoon This book presents principles, rules, guidelines, and tips useful for designers and engineers when they design mechanical parts and assemblies. It contains descriptions and examples of real-world, practical ideas that come fr, Detailed Mechanical Design: A Practical Guide to the inventory that you are selling on WonderClubX
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Add Detailed Mechanical Design: A Practical Guide, By James G. Skakoon This book presents principles, rules, guidelines, and tips useful for designers and engineers when they design mechanical parts and assemblies. It contains descriptions and examples of real-world, practical ideas that come fr, Detailed Mechanical Design: A Practical Guide to your collection on WonderClub |