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Pem Fuel Cell Bipolar Plates D. Bloomfield V. Bloomfield
Introduction 1
NAFION MEA Based Bipolar Plate Problems 2
Polybenzimidazole/H[subscript 3]PO[subscript 4] 3
Definition 3
Separator Plate 4
Flow Field 5
Port and Port Bridges 6
Seals 7
Frame 8
Bipolar Plate Features 8
Tolerances 9
Thermal Management 9
Electrical Conduction 10
Water Management 11
Low Cost 13
Stable, Free from Corrosion Products 13
Galvanic Corrosion 13
Materials and Processes 15
Comparison of Carbon and Metal 15
Operational 16
Forming Cost 16
Carbon 18
Molded Graphite 18
Paper 19
Stamped Exfoliated Graphite (Grafoil, Graflex) 19
Metal 19
Forming Metal Bipolar Plates 20
Intrinsically Corrosion Resistant Metals 21
Direct Coatings 21
Conductive Polymer Grafting 24
References 33
Basic Applications of the Analysis of Variance and Covariance in Electrochemical Science and Engineering Thomas Z. Fahidy
Introduction 37
Basic Principles and Notions 38
ANOVA: One-way Classification 40
Completely Randomized Experiment (CRE) 42
Randomized Block Experiment (RBE) 42
Example 1: A Historical Perspective of Caustic Soda Production 43
Example 2: Metallic Corrosion 45
ANOVA: Two-Way Classification 46
Null and Alternative Hypotheses 46
Illustration of Two-Way Classification: Specific Energy Requirement for an Electrolytic Process 47
ANOVA: Three-Way Classifications 49
ANOVA: Latin Squares (LS) 51
Applications of the Analysis of Covariance (ANCOVA) 53
ANCOVA with Velocity as Single Concomitant Variable 53
Pattern A(CRE) 53
Pattern B(RBE) 56
ANCOVA with Velocity and Pressure Drop Acting as Two Concomitant Variables 58
Two Covariate-Based ANCOVA of Product Yields in a Batch and in a Flow Electrolyzer 58
Covariance Analysis for a Two-Factor, Single Cofactor CRE 60
Miscellaneous Topics 62
Estimation of the Type II Error in ANOVA 62
Hierarchical Classification 64
ANOVA-Related Random Effects 66
Introductory Concepts of Contrasts Analysis 69
Final Remarks 71
Acknowledgments 72
List of Principal Symbols 72
References 73
Nanomaterials in Li-Ion Battery Electrode Design Charles R. Sides Charles R. Martin
Introduction 75
Templates Used 78
Track-Etch Membranes 78
Alumina Membranes 80
Other Templates 81
Nanostructured Cathodic Electrode Materials 83
Electrode Fabrication 84
Nanostructured Electrode 84
Control Electrodes 85
Structural Investigations 86
Electrochemical Characterization 87
Cyclic Voltammetry 87
Rate Capabilities 89
Nanostructured Anodic Electrodes 91
Electrode Fabrication 92
Nanostructured Electrodes 92
Control Electrodes 92
Structural Investigations 93
Electrochemical Investigations 95
Nanoelectrode Applications 97
Low-Temperature Performance 97
Electrode Fabrication 97
Strategy 98
Electrochemical Results 99
Electronic Conductivity 101
Cycle Life 102
Variations on a Synthetic Theme 102
Nanocomposite of LiFePO[subscript 4]/Carbon 102
Improving Volumetric Capacity 109
Carbon Honeycomb 117
Preparation of Honeycomb Carbon 118
Electrochemical Characterization 121
Conclusions 123
Acknowledgements 123
References 124
Direct Methanol Fuel Cells: Fundamentals, Problems and Perspectives Keith Scott Ashok K. Shukla
Introduction 127
Operating Principle of the SPE-DMFC 128
Electrode Reaction Mechanisms in SPE-DMFCs 132
Anodic Oxidation of Methanol 132
Cathodic Reduction of Oxygen 139
Materials for SPE-DMFCS 140
Catalyst Materials 140
Anode Catalysts 140
Oxygen Reduction Catalysts 149
Membrane Materials 156
Direct Methanol Fuel Cell Performance 163
DMFC Stack Performance 175
Alternative Catalysts and Membranes in the DMFC 178
Alkaline Conducting Membrane and Alternative Oxidants 183
Conventional vs. Mixed-Reactant SPE-DMFCs 185
Mathematical Modelling of the DMFC 192
Methanol Oxidation 195
Empirical Models for Cell Voltage Behaviour 198
Membrane Transport 202
Effect of Methanol Crossover on Fuel Cell Performance 204
Mass Transport and Gas Evolution 205
DMFC Electrode Modelling 209
Cell Models 210
Single Phase Flow 212
Two-and Three-Dimensional Modelling 213
Dynamics and Modelling 215
Stack Hydraulic and Thermal Models 215
Conclusions 216
List of Symbols 217
References 218
Review of Direct Methanol Fuel Cells Brenda L. Garcia John W. Weidner
Introduction 229
Anode Kinetics 232
Reaction Mechanism 232
Methanol Oxidation Catalysts 233
Platinum and Platinum Catalyst Structure 233
Platinum and Platinum Alloy Catalyst Performance 240
Oxygen Reduction Reaction Catalysts 247
High Temperature Membranes 248
Methanol Crossover 253
Magnitude of Crossover 253
Effect of CO[subscript 2] Crossover 258
Mixed-Potential Effects 260
Novel Membranes to Reduce Methanol Crossover 261
DMFC Modeling Review 264
One-Dimensional Models 265
Two-Dimensional and Three-Dimensional Models 273
Summary 278
References 280
Direct Numerical Simulation of Polymer Electrolyte Fuel Cell Catalyst Layers Partha P. Mukherjee Guoqing Wang Chao-Yang Wang
Introduction 285
Direct Numerical Simulation (DNS) Approach 288
Advantages and Objectives of the DNS Approach 289
DNS Model - Idealized 2-D Microstructure 290
Three-Dimensional Regular Microstructure 293
Results and Discussion 299
2-D Model: Kinetics- vs. Transport-Limited Regimes 299
Comparison of the Polarization Curves between 2-D and 3-D Simulations 304
Three-Dimensional Random Microstructure 305
Random Structure 306
Structural Analysis and Identification 307
Governing Equations 311
Boundary Conditions 314
Results and Discussion 316
DNS Model - Water Transport 320
Water Transport Mechanism 321
Mathematical Description 323
Results and Discussion 327
Inlet-Air Humidity Effect 327
Water Crossover Effect 330
Optimization of Catalyst Layer Compositions 331
3-D Correlated Microstructure 333
Stochastic Generation Method 333
Governing Equations, Boundary Conditions and Numerical Procedure 334
Results and Discussion 337
Conclusions 340
Acknowledgements 340
References 341
Index 343
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