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Preface ix
Terminology and Abbreviations xiii
Nomenclature xix
Conversion Table xxiii
Engineering Guides of Modular Design and Description Methodology of Machine Tools
Basic Knowledge: What Is the Modular Design? 3
Definition and Overall View of Modular Design 11
Advantageous and Disadvantageous Aspects of Modular Design 17
A Firsthand View of Developing History and Representative Applications 20
Application to TL and FTL 27
Application to conventional machine tools 40
Application to NC machine tools 47
Different-kind generating modular design 54
References 60
Engineering Guides and Future Perspectives of Modular Design 63
Four Principles and Further Related Subjects 64
Effective Tools and Methodology for Modular Design 72
Classification of Modular Design Including Future Perspectives 76
Modular design being widely employed 78
Modular design in the very near future-a symptom of upheaval of new concepts 80
Characteristic Features of Modular Design Being Used in Machine Tools of the Most Advanced Type 86
System machines 88
Machining complex and processing complex 102
References 108
Description of Machine Tools 111
Basic Knowledge about Functional and Structural Description Methods 112
Details of Functional Description 115
Details of Structural Description 123
References 128
Application of Machine Tool Description to Engineering Design 131
Application of Functional Description 131
Classification of machining centers and its application to marketability analysis 131
Analysis of machining function and its application to evaluate compatibility with production systems 135
Automated generation of concept drawing 138
Estimation of assembly accuracy in design stage 148
Application of Structural Description 149
Similarity evaluation of structural configuration-availability constraints of modular design 150
Variant design for structural configuration 157
Free design for structural configuration 165
References 171
Engineering Design for Machine Tool Joints-Interfacial Structural Configuration in Modular Design
Basic Knowledge of Machine Tool Joints 175
Classification of Machine Tool Joints 181
Definition of Machine Tool Joint and Representation of Joint Characteristics 190
External Applied Loads to Be Considered and Fundamental Factors Governing Joint Characteristics 196
Effects of Joint on Static and Dynamic Stiffness, and Thermal Behavior of Machine Tool as a Whole 198
Firsthand View of Research History 204
References 210
Fundamentals of Engineering Design and Characteristics of the Single Flat Joint 213
Quick Notes for Single Flat Joint, Determination of Mathematical Model, and Fundamental Knowledge about Engineering Design Formulas 214
Design Formulas for Normal Joint Stiffness and Related Research 218
Expressions for static normal joint stiffness 218
Representative researches into behavior of the single flat joint under normal loading 225
Design Formulas for Tangential Joint Stiffness, Related Researches, and Peculiar Behavior of Microslip 232
Expressions for static tangential joint stiffness 232
Representative researches into behavior of the static tangential joint stiffness and the microslip 233
Peculiar behavior of microslip 243
Design Formulas for Damping Capacity and Related Researches 246
Expressions for damping capacity 247
Representative research into dynamic behavior 252
Thermal Behavior of Single Flat Joint 260
Forerunning Research into Single Flat Joint with Local Deformation 267
References 276
Supplement: Theoretical Proof of Ostrovskii's Expression 278
Design Guides, Practices, and Firsthand View of Engineering Developments-Stationary Joints 281
Bolted Joint 281
Design guides and knowledge-pressure cone and reinforcement remedies from structural configuration 288
Engineering design for practices-suitable configuration of bolt pocket and arrangement of connecting bolts 300
Engineering calculation for damping capacity 311
Representative researches and their noteworthy achievements-static behavior 320
Representative researches and their noteworthy achievements-dynamic behavior 332
Representative researches and their noteworthy achievements-thermal behavior 335
Foundation 339
Engineering calculation for foundation 345
Stiffness of leveling block 347
References 352
Firsthand View for Researches in Engineering Design in Consideration of Joints 354
Influences of Joints on Positioning and Assembly Accuracy 357
Supplement References 357
Design Guides, Practices, and Firsthand View of Engineering Developments-Sliding Joints 359
Slideways 363
Design knowledge-slideway materials 370
Design knowledge-keep plate and gib configurations 374
Linear Rolling Guideways (Linear Guide and Rolling Guideways) 381
Main Spindle-Bearing Systems 386
Static stiffness of rolling bearing 389
Dynamic stiffness and damping capacity of rolling bearing 395
Sliding Joints of Special Types 400
Screw-and-nut feed driving systems 401
Boring spindle of traveling type 403
References 406
Supplement: Deflection and Interface Pressure Distribution of Slideway 407
Supplement Reference 414
Rudimentary Engineering Knowledge about Other Joints 415
Joints for Light-Weighted Structures 416
Welded joint 417
Bonded joint 432
Taper Connection 438
Chucking 447
References 453
Measurement of Interface Pressure by Means of Ultrasonic Waves 455
Principle of Measurement and Its Verification 457
Some Applications and Perspectives in the Very Near Future 466
References 478
Model Testing and Theory 481
Model Testing and Theory for Structural Body Component 482
Model Testing in Consideration of Joints 487
References 492
Index 493
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